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Fuel tank woes - 1981 Autovilla

Posted: Wed May 20, 2020 5:42 pm
by Autovilla007
A few days after taking delivery of a 1981 Autovilla, I went to the petrol station to fill up. Shock and horror to find petrol coming like a waterfall off the back of the tank. :cry:
Today I removed the tank and have found lots of worn through breather pipes and other issues. But with the volume of petrol coming out I think it could only have come from a bad seal around the fuel guage sender unit or the worn seal where the filler pipe goes in.
The fuel gauge had not been working and, after removing it, it seems like it is no longer serviceable. Now I'm hoping someone here can point me in the right direction to get the following replacement parts.
1 x Sender unit with rubber seal
3 x rubber seals where the breather pipes enter the tank
2 x seals where the float valves go into the expansion bottles.
Another critical question, there are no less than 4 breather pipes on this tank and two expansion tanks. Surely this is overkill? Could I use T pieces, connect the breathers in 1 or two pipes and just one expansion tank? Not even sure just how critical these tanks are in the first place.
Any advice or references for where I might find parts will be greatly appreciated. Thanks.

Re: Fuel tank woes - 1981 Autovilla

Posted: Wed May 20, 2020 5:47 pm
by Autovilla007
Sorry, trying to post images of parts but not going through

Re: Fuel tank woes - 1981 Autovilla

Posted: Wed May 20, 2020 6:08 pm
by Autovilla007
Fuel sender
Image

Re: Fuel tank woes - 1981 Autovilla

Posted: Wed May 20, 2020 6:47 pm
by Autovilla007
Breather seals
Image
Filler pipe seal

Image

Tank
Image

Fuel Sender

Image

Re: Fuel tank woes - 1981 Autovilla

Posted: Fri May 22, 2020 8:18 pm
by sean
These parts are best ordered online from places like VW Heritage or Just Kampers.

Some parts can be found locally, but I’ve found it easier to just order them all together.

Leaking T3 fuel tanks is a common problem.

It appears your sender looks quite rusty. You must have the tank properly cleaned and prepared before carrying on.

Re: Fuel tank woes - 1981 Autovilla

Posted: Sat May 23, 2020 8:22 am
by Autovilla007
Thanks Sean

Re: Fuel tank woes - 1981 Autovilla

Posted: Sun May 24, 2020 2:19 pm
by Bugger
Yip those T3 fueltank parts are VHTF
And when you do they are worse than the ones you got

Sent from my SM-G965F using Tapatalk


Re: Fuel tank woes - 1981 Autovilla

Posted: Mon May 25, 2020 8:42 am
by Autovilla007
:lol: Ha. That would be really funny if it wasn't so true and hurt so much.