OK then,
Oil galleries, how did I remove the press fit plugs, tap threads into the case, and fit the threaded plugs.
As I have said before, I am no writer, so I will try to condense the details. Please ask for clarification if you haven’t followed.
This is the method I use, I am not suggesting it is the best or only way, it just works for me. Please don’t try to sue me if you *#@$ up your case.
Before you start, I suggest that you are going to need the following:
I would also suggest two of each 1/8” NPT, 1/4” NPT, 3/8” NPT, and M12 x 1.75 taps
You will also need a selection of Brass 1/8, 1/4, and 3/8 NPT plugs also two x M12x1.75 grub screws.
Some people do not remove the smaller plugs, if you decide not to you will not need the 1/8” and 1/4'”NPT tap, you may also not need the M12 x 1.75 tap either, more on that later.
First, you will need to remove the old plugs, this is the easy part. Take a socket that is slightly larger than the plug you are going to pull. Drill a small hole in the plug, place a washer over one end of the socket, place the socket over the plug, feed a self tapping screw through the washer and into the hole you just drilled into the plug. Now start tightening the screw (I find the type with the nut heads better than the slotted type) as you tighten the screw, it will pull out the plug into the socket. I found that they come out quite easily.
Of course, you can make special tools or pullers to do this job, but the socket method works just fine.
Let me stop there and see if anyone has any questions.
Cheers