My Type 1 turbo circuit racer (update pg43)

Give details and pictures of your ACVW projects here.
User avatar
4agedub
Exhaust Pipe
Posts: 1613
Joined: Mon Sep 19, 2005 11:36 am
What model do you have?: Bug 1970,1972, 1974
Location: Centurion
Has thanked: 4 times
Been thanked: 13 times
Contact:

Re: My Type 1 turbo circuit racer (update pg43)

Post by 4agedub »

Clutch installed & Engine is in, exhaust manifold wrapped and installed. Next step... install the turbo and do some oil plumbing. :)
VW Beetle 1303 - 2165cc Turbo
VW Beetle 1971 2332cc
VW Beetle 1969 - 2666cc Turbo
VW Beetle 1974 - 1600
User avatar
4agedub
Exhaust Pipe
Posts: 1613
Joined: Mon Sep 19, 2005 11:36 am
What model do you have?: Bug 1970,1972, 1974
Location: Centurion
Has thanked: 4 times
Been thanked: 13 times
Contact:

Re: My Type 1 turbo circuit racer (update pg43)

Post by 4agedub »

Some progress.
fr_613_size880.jpg
fr_614_size880.jpg
fr_616_size880.jpg
fr_617_size880.jpg
fr_618_size880.jpg
fr_619_size880.jpg
fr_620_size880.jpg
You do not have the required permissions to view the files attached to this post.
VW Beetle 1303 - 2165cc Turbo
VW Beetle 1971 2332cc
VW Beetle 1969 - 2666cc Turbo
VW Beetle 1974 - 1600
User avatar
4agedub
Exhaust Pipe
Posts: 1613
Joined: Mon Sep 19, 2005 11:36 am
What model do you have?: Bug 1970,1972, 1974
Location: Centurion
Has thanked: 4 times
Been thanked: 13 times
Contact:

Re: My Type 1 turbo circuit racer (update pg43)

Post by 4agedub »

fr_621_size880.jpg
fr_622_size880.jpg
fr_623_size880.jpg
fr_624_size880.jpg
fr_625_size880.jpg
You do not have the required permissions to view the files attached to this post.
VW Beetle 1303 - 2165cc Turbo
VW Beetle 1971 2332cc
VW Beetle 1969 - 2666cc Turbo
VW Beetle 1974 - 1600
User avatar
Tony Z
Donor
Donor
Posts: 15008
Joined: Wed Sep 14, 2005 8:33 am
What model do you have?: 2.3L 69; 1302; P/Van
Location: Klipheuwel (near Durbanville), Cape Town or working at sea
Has thanked: 192 times
Been thanked: 488 times
South Africa

Re: My Type 1 turbo circuit racer (update pg43)

Post by Tony Z »

Wow Louis, that is looking good.
Can I make 1 recommendation? Rather run the turbo's oil drain to the #1&2 cylinder head, it drains quicker and easier than 3&4
User avatar
4agedub
Exhaust Pipe
Posts: 1613
Joined: Mon Sep 19, 2005 11:36 am
What model do you have?: Bug 1970,1972, 1974
Location: Centurion
Has thanked: 4 times
Been thanked: 13 times
Contact:

Re: My Type 1 turbo circuit racer (update pg43)

Post by 4agedub »

Thanks Tony.
I'm not too worried about the oil draining, the idea is that the excess oil will help cool the nr 3-4 cylinder head for what it is worth. :)
VW Beetle 1303 - 2165cc Turbo
VW Beetle 1971 2332cc
VW Beetle 1969 - 2666cc Turbo
VW Beetle 1974 - 1600
User avatar
Wentzel
Donor
Donor
Posts: 983
Joined: Thu Oct 11, 2007 12:10 pm
What model do you have?: T1 1977,76
Location: Witbank
Has thanked: 6 times
Been thanked: 13 times

Re: My Type 1 turbo circuit racer (update pg43)

Post by Wentzel »

Looking great Louis let us know when you will be taking it onto the track I would love to see it in action.
Oxyboxer Project

Never Ending Beetle Project viewtopic.php?f=23&t=35724
Lolette Spyder Project http://www.aircooledvwsa.co.za/viewtopi ... 23&t=32175
User avatar
4agedub
Exhaust Pipe
Posts: 1613
Joined: Mon Sep 19, 2005 11:36 am
What model do you have?: Bug 1970,1972, 1974
Location: Centurion
Has thanked: 4 times
Been thanked: 13 times
Contact:

Re: My Type 1 turbo circuit racer (update pg43)

Post by 4agedub »

Thanks Wentzel will do.

Image

Image

Image

Image

Image

Image

Image

Image
VW Beetle 1303 - 2165cc Turbo
VW Beetle 1971 2332cc
VW Beetle 1969 - 2666cc Turbo
VW Beetle 1974 - 1600
User avatar
4agedub
Exhaust Pipe
Posts: 1613
Joined: Mon Sep 19, 2005 11:36 am
What model do you have?: Bug 1970,1972, 1974
Location: Centurion
Has thanked: 4 times
Been thanked: 13 times
Contact:

Re: My Type 1 turbo circuit racer (update pg43)

Post by 4agedub »

Fuel lines are almost done.

1/2" from main tank to surge tank
3/4" from surge tank to fuel filer and fuel pump
1/2" to the rear to be splitted into two 3/8" sections

Fuel pressure regulator still needs to be fitted... it's getting crowded quickly and I have not found a spot for the turbo water cooler yet :?
VW Beetle 1303 - 2165cc Turbo
VW Beetle 1971 2332cc
VW Beetle 1969 - 2666cc Turbo
VW Beetle 1974 - 1600
User avatar
splitfan
Carburettor
Posts: 1966
Joined: Fri Jul 20, 2007 1:23 pm
What model do you have?: 56,71,75
Location: Port Shepstone KZN
Has thanked: 46 times
Been thanked: 26 times
Contact:
South Africa

Re: My Type 1 turbo circuit racer (update pg43)

Post by splitfan »

looking verry good there ! can you show us a pic of where your oil return fits in the t/c , I have had to move mine (twice) as the moving rockers would restrict the return and then cause the turbo seals to blow :(
My biggest fear is that my wife sells my cars for what i told her they cost !!
User avatar
4agedub
Exhaust Pipe
Posts: 1613
Joined: Mon Sep 19, 2005 11:36 am
What model do you have?: Bug 1970,1972, 1974
Location: Centurion
Has thanked: 4 times
Been thanked: 13 times
Contact:

Re: My Type 1 turbo circuit racer (update pg43)

Post by 4agedub »

fr_616_size880.jpg
The oil return is on the 3-4 valve cover, the turbo drain is about 100mm higher than the cover and is fed with a 5/8" pipe. The engine is dry sumped which helps for the oil volume in the valve cover.

Ideally you want the oil drain in the 1-2 valve cover as it drains easier due to the crank rotation.
You do not have the required permissions to view the files attached to this post.
VW Beetle 1303 - 2165cc Turbo
VW Beetle 1971 2332cc
VW Beetle 1969 - 2666cc Turbo
VW Beetle 1974 - 1600
User avatar
splitfan
Carburettor
Posts: 1966
Joined: Fri Jul 20, 2007 1:23 pm
What model do you have?: 56,71,75
Location: Port Shepstone KZN
Has thanked: 46 times
Been thanked: 26 times
Contact:
South Africa

Re: My Type 1 turbo circuit racer (update pg43)

Post by splitfan »

Thanks for the pic :) I also have my drain running to the 3/4 side (this is the side the turbo is fitted)
Image
I now have the return in the centre of the t/c /rocker arm , the turbo is getting a rebuild so lets hope thats sorts it out .
My biggest fear is that my wife sells my cars for what i told her they cost !!
User avatar
4agedub
Exhaust Pipe
Posts: 1613
Joined: Mon Sep 19, 2005 11:36 am
What model do you have?: Bug 1970,1972, 1974
Location: Centurion
Has thanked: 4 times
Been thanked: 13 times
Contact:

Re: My Type 1 turbo circuit racer (update pg43)

Post by 4agedub »

What size pipe are you using for the oil drain?
VW Beetle 1303 - 2165cc Turbo
VW Beetle 1971 2332cc
VW Beetle 1969 - 2666cc Turbo
VW Beetle 1974 - 1600
User avatar
splitfan
Carburettor
Posts: 1966
Joined: Fri Jul 20, 2007 1:23 pm
What model do you have?: 56,71,75
Location: Port Shepstone KZN
Has thanked: 46 times
Been thanked: 26 times
Contact:
South Africa

Re: My Type 1 turbo circuit racer (update pg43)

Post by splitfan »

Return line has been "upped" twice currently about a 12.5 id on the return and its short about 30cm max :zhelp:
My biggest fear is that my wife sells my cars for what i told her they cost !!
User avatar
4agedub
Exhaust Pipe
Posts: 1613
Joined: Mon Sep 19, 2005 11:36 am
What model do you have?: Bug 1970,1972, 1974
Location: Centurion
Has thanked: 4 times
Been thanked: 13 times
Contact:

Re: My Type 1 turbo circuit racer (update pg43)

Post by 4agedub »

1/2" should be good. Have you restricted the oil inlet to the turbo?
What brand turbo are you using?
VW Beetle 1303 - 2165cc Turbo
VW Beetle 1971 2332cc
VW Beetle 1969 - 2666cc Turbo
VW Beetle 1974 - 1600
User avatar
splitfan
Carburettor
Posts: 1966
Joined: Fri Jul 20, 2007 1:23 pm
What model do you have?: 56,71,75
Location: Port Shepstone KZN
Has thanked: 46 times
Been thanked: 26 times
Contact:
South Africa

Re: My Type 1 turbo circuit racer (update pg43)

Post by splitfan »

Only restriction in the line is a t piece for pressure gauge ,feed id if i remember is a 6mm, ahh the million $ question , the make of the turbo is suspect but on the 2nd rebuild I had Garrett internals fitted , I heard today the turbo is ready for collection i kinda made up my mind to change the turbo to a garrett/TNetics but I want to be sure im not gonna stuff the new turbo .
My biggest fear is that my wife sells my cars for what i told her they cost !!
Post Reply